[ad_1]
The rollercoaster has continued in 2021! After a tough 2020 when the coronavirus pandemic first hit, it’s maybe comprehensible that many people may need hoped that issues would calm down in 2021, nonetheless, since final 12 months’s roundup within the prime posts and movies of 2020 it’s been extra of the identical.
Provide chains have buckled, commodity and sea freight costs have gone by way of the roof, covid continues to rage (what variant are we even on now!?), and importers have quite a few causes to really feel the pressure. However there are causes to be optimistic, too. A purchasing increase has helped many corporations get success after launching new merchandise and the urge for food for merchandise made in Asia hasn’t let up.
Listed below are 10 prime posts from 2021 that I’ve revealed and a few movies that you will have missed.
A number of milestones from 2021
2021 was a busy 12 months for myself and QualityInspection.org as I:
I belief that you’ve loved loads of the posts I’ve been writing on QualityInspection.org this 12 months. Please at all times be happy to contact me you probably have any requests for future content material that you just’d like me to jot down about, and even talk about on the podcast!
******
The ten prime manufacturing articles of 2021
Listed below are the ten hottest posts revealed in 2021, from decrease to larger engagement:
10. Provide Chain Threat Administration: No, Toyota Doesn’t At all times Do Simply-In-Time
Automakers have endured a torrid time throughout 2021, as the worldwide semiconductor scarcity has led to manufacturing slowdowns and delays. The consequence? Fewer new automobiles being made, used automobile costs rocketing, and unwelcome delays for individuals with automobiles on order.
Nonetheless, Toyota is way much less impacted than its opponents, so what did they do proper which their opponents acquired incorrect?
I clarify right here.
9. Getting To Grips With Non-Recurring Engineering Prices (NRE) [Podcast]
On this episode of the podcast, we talk about Non-Recurring Engineering prices for producers. Because the identify suggests, these prices are often one-off and are what it takes to get your product into manufacturing. These prices embody R&D prices, tooling prices, and many others., and it’s vital to become familiar with them as they’ve an ideal influence in your product’s sale worth, in addition to the feasibility of producing it within the first place.
Hearken to this podcast by clicking right here.
8. How Dangerous Product Design Results in Many High quality Points
Most individuals see merchandise of clearly poor high quality and assume the problems come from manufacturing, whereas, in truth, they most frequently come from dangerous product design!
All too typically a producer goes straight to placing a prototype collectively, with out a lot considered good design practices, strategic sourcing (choosing the right parts and the suitable suppliers), or reliability testing (confirming the product won’t fail too simply or too early).
Learn the put up right here.
7. Manufacturing unit Administration: the 4 Predominant Roles within the High quality Division
China, as a complete, has 35+ years of expertise manufacturing merchandise for export prospects. They’ve amassed a variety of expertise.
Nonetheless, overseas consumers are reasonably constantly shocked on the degree of mismanagement that plagues their factories’ high quality operations. And fixing it’s not that arduous.
On this article, I lay out what I see because the 4 primary roles that producers must fill of their high quality division.
Learn the article right here.
6. How To Plan for Transferring Manufacturing To a New Manufacturing unit: 45 Level Guidelines
Many productions have been transferred to China over the previous 25 years. Some are getting transferred out of China to locations like Vietnam or Thailand nowadays.
And, in fact, not all Chinese language factories are doing an ideal job, so there’s an excessive amount of switching from one to the following.
The issue is, some transfers are fairly complicated. There may be the provider administration facet, and there are all of the technical particulars to get proper. I’ve put collectively 45 level guidelines that can provide help to consider these technical particulars.
Discover the guidelines right here.
5. Listing of testing laboratories in China
Many small consumers don’t know the place their merchandise may be laboratory examined in China. Really, lots of them don’t even know that they’re liable for compliance with their nation’s security laws.
A handful of worldwide teams have laboratory testing capabilities for the most typical shopper items in China, and I checklist them right here on this put up. As well as, I present some steerage on why lab testing is so vital, certifications, when testing is required or advisable, and extra.
Learn the checklist right here.
4. Rising Uncooked Materials Costs: What Technique To Observe? (6 Approaches)
Uncooked supplies prices have been rising, partly as a result of coronavirus pandemic’s results, and a few analysts predict a multi-year improve within the costs.
If these analysts are appropriate, it means the costs you’ll pay to have your merchandise made are going to go up. If you happen to do nothing, your margins will undergo and even disappear.
What are the methods you can observe to fight rising uncooked materials costs? I attempted to provide you with a shortlist of 6 approaches that may make sense for you right here.
3. The Design for X Method: 12 Frequent Examples
The Design For X (or “Design for Excellence”) methodology lays out quite a lot of design pointers for reaching the product’s aims. The concept is to evaluate and enhance the product & course of design earlier than the brand new product is manufactured.
Essential questions for product designers embody: “can or not it’s made with mature processes?” and “can or not it’s made inside finances?” (a.ok.a. Design for Manufacturing), “can or not it’s assembled simply and with out errors?” (a.ok.a. Design for Meeting), and many others.
Asking all of those questions within the preliminary product design, after which at each vital milestone, is a approach of detecting points whereas they will nonetheless be addressed with out extreme value and delays.
Listed below are 12 frequent examples of the ‘Design for X Method.’ Take into consideration how these would enhance your product design and result in fewer points when being produced, utilized by customers, and extra.
2. 3 Examples of High quality Inspection Checklists
Over time, we now have offered suggestions to many purchasers on their product specification sheets and their inspection checklists.
Relatively than a step-by-step guideline, probably the most helpful is often to offer them with a number of actual examples for various kinds of merchandise.
Check out the standard inspection guidelines examples right here.
1. Listing of 12 Plastic injection mould fabrication corporations in China
Excessive-pressure plastic injection molding is among the most typical fabrication processes. Tens of hundreds of factories in Ningbo, Shenzhen, and in lots of different locations have at the least a number of presses operating near-continuously.
If you happen to develop your individual product and it contains some customized plastic elements, you’ll in all probability must spend money on a mould. What ought to you recognize about this sort of tooling, and what plastic injection mould fabrication corporations in China may also help you?
I’ve put collectively some recommendations on injection molding and a listing of Chinese language suppliers you might take into account right here.
Bonus: 7 Causes To Swap To A New Chinese language Producer
This put up offers some compelling causes to modify from one Chinese language provider to a more moderen, higher one should you’re not getting the outcomes you want.
What needs to be adequate to push you to develop a brand new provider — to be saved as a backup, as a second supply, or because the alternative to your present supply?
Making a change isn’t at all times simple. It takes preparation. That’s why I got here up with a listing of seven the reason why it is best to change to a brand new provider on this put up.
Prime Movies from 2021
Listed below are a few movies that viewers notably loved this 12 months:
How To Set Up A Receiving Inspection
choose the suitable QMS on your necessities? (For producers)
******
See you in 2022!
To each single one in all you who has taken the time to learn one in all my posts, watch a video, hearken to a podcast episode, or open an e-mail ~ a large thanks!
I’ll be again in 2022 to deliver you suggestions, steerage, and commentary on an important matters for importers with provide chains round Asia.
Finest needs and a Completely satisfied New 12 months! 🎉
Renaud
[ad_2]
Source link