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A reader requested what he ought to take note of when he begins to work on a brand new product as a way to keep away from a really massive “dumb tax” sooner or later.
It is a good query, as there are many actions to undertake that may assist your product be compliant and have high quality and reliability that reaches or exceeds your and your clients’ expectations as soon as it has been produced.
I lately wrote in regards to the typical NPI course of we observe with shoppers and its many constituent actions on this submit: Going from 1 Prototype to Mass Manufacturing immediately is Harmful
There are 3 key subjects it’s good to concentrate on. I’ll introduce them right here and give you extra data on every so you may get knowledgeable earlier than you begin designing and creating your product in earnest.
3 subjects you should work on while you begin a brand new product design
Listed here are the three subjects it’s good to work on while you begin to design a brand new product. They may make it easier to forestall costly points down the street.
Reliability
If early failures are going to be very costly on your firm (perhaps you supply a guaranty, perhaps you’ll depend on favorable product opinions for extra gross sales…), you want a plan, and it’s good to do some reliability testing to see the place the weaknesses of the designs lie.
Be taught extra about product reliability planning and testing in these sources (right here and on the varied Sofeast group blogs):
- Product Reliability Testing | 7 FAQs – You in all probability have to do product reliability testing. In any other case, you’ll have no concept how quickly the product will fail and the way it will fail, and that may trigger you critical points within the market. Listed here are solutions to 7 FAQs we get.
- Why Product Reliability Testing Is A MUST Throughout Product Design [Podcast] – Do you know that designing for reliability begins throughout the earliest phases of your new product launch challenge? Renaud and Andrew clarify why right here together with some nice recommendation for what to incorporate in a reliability take a look at plan and customary points to keep away from.
- Product High quality and Reliability Points: Typical Classification – What are typical product high quality and reliability points, when do they happen within the product’s lifecycle, and who may be liable for them?
- Product Design Reliability Drives Consumer Security – I watched a pleasant video the place the workforce from Blue Origin (Jeff Bezos’ interest and aspect enterprise) explains how they designed their sequence of prototypes. It’s a nice instance of validation of a very new product that may have a catastrophic security failure.
- How To Do Product Reliability Testing? – An amazingly detailed information written by our in-house product reliability skilled and new product growth supervisor, Andrew Amirnovin, which ought to be your first port of name when studying about product reliability testing.
- Do You Want a Custom-made Reliability Check Plan? – Reliability and compliance testing make it easier to guarantee that merchandise reaching the market may be bought and shall be protected, thus decreasing your dangers because the importer of shedding your funding and/or getting sued. Are you able to get a plan ‘off-the-shelf’ and go along with that, or do it’s good to spend money on one thing extra custom-made?
High quality
Should you intend/hope to make the product in massive amount, or if early failures are going to be very costly, it’s good to have a high quality plan and a take a look at plan by now. You will want to run these exams on the prototype, and it’ll make it easier to make the plan extra particular.
Listed here are some high quality sources (right here and on the varied Sofeast group blogs) to dive into:
- High quality Assurance In China Or Vietnam For Inexperienced persons [eBook] – Get began with this useful eBook from Sofeast that introduces what it’s good to learn about QA should you’re new to importing.
- High quality and Compliance of Imported Merchandise – You need to make and distribute merchandise which are on the proper high quality commonplace and adjust to the laws of the international locations of sale. However what do “High quality and Compliance” imply, in follow?
- High quality Management Plan: Defining Expectations Earlier than Manufacturing – Let’s take a look at the three sorts of high quality management plans: The product high quality management plan to incorporate in a contract with a Chinese language provider, the QC plan for a brand new product being delivered to market, and the method management plan that decomposes manufacturing in every course of step (typically referred to as management plan).
- How High quality Planning Drives QC and Course of Enchancment – What does high quality administration include? Planning, QC, and enchancment. Here’s what importers want to contemplate when organising a high quality assurance program for the merchandise they manufacture in China/Vietnam.
- Instance High quality Assurance Plan (for an digital product) – A High quality Assurance plan will cowl all the above, however how can we construction it for inventors, {hardware} startups, and SMEs who work with us at Sofeast? Right here’s an instance.
- What Are High quality Requirements? [Podcast] – Renaud explores what high quality requirements are right here. There are completely different ranges, from most simple to superior…you’ll see how, collectively, they preserve everybody aligned and scale back high quality dangers from early in your cooperation with a provider.
- How To Set Up A Course of Management Plan [11 Steps] – Your course of management plan takes the type of a doc that outlines the actions to be taken all through the manufacturing course of (for instance, performing inspections or checking that the method in query is performing inside its required parameters). Learn to set it up right here.
Security
You might want to consider potential questions of safety that include your product, primarily based on foreseeable use. And, after all, it’s good to know what laws you’ll have to adjust to. In case you are unsure, some corporations can do a pre-certification assessment to guarantee product compliance.
I’ve written about product security earlier than in these sources (right here and on the varied Sofeast group blogs):
- Why Product Security, High quality, and Reliability Are Tightly Linked – Put extra effort into assuring the standard and the reliability of your merchandise and it’ll drastically contribute to their security. Right here’s why and the way.
- 11 Frequent Digital Product Certification And Compliance Necessities – Let’s have a look into the actual world of 11 frequent compliance necessities for electrical/digital merchandise and acquire additional insights into their meanings, methodologies and take a look at necessities on this extraordinarily common submit.
- Frequent Compliance Gaps & Loopholes With ‘Made In China’ Merchandise [Podcast] – Renaud is joined by Clive Greenwood, an skilled in product compliance, to debate the problems with compliance most importers face, as a result of many individuals purchase merchandise from China (or elsewhere) with out checking if they’re compliant with their nation’s guidelines and laws.
- Methods to Examine Materials High quality To Guarantee Product Security – Some ideas on how protected Chinese language supplies are and how you can verify them.
- Why Design Defects Are Behind Many High quality/Security Points – There’s a tendency for inexperienced importers responsible suppliers for all high quality and questions of safety that come up. Nonetheless, when one thing goes mistaken it might be that manufacturing or design defects are the trigger.
- Who’s answerable for product security, purchaser or producer? [Podcast] – Renaud and friends will dispel some assumptions about who’s answerable for product security and present you ways, should you’re an importer, you really want to concentrate on product testing, compliance, and security because the penalties may be very stiff certainly!
Conclusion
As I discussed in one of many posts shared above, high quality and reliability contribute to a protected (and compliant) product, so specializing in these subjects is a should for importers who’re designing and creating a brand new product. Certainly, it’s possible you’ll select to instruct your designer to concentrate on Design for X rules that optimize your new product for these 3 focus subjects and this begins the design course of off together with your targets firmly in thoughts.
What difficulties did you encounter when designing and bringing a brand new product to market? Did you find yourself affected by issues as a result of a number of of the three subjects talked about right here had been missed? Let me know your experiences and any questions you may need by leaving a remark or contacting us, thanks!
P.S.
Don’t neglect that it’s good to make it possible for your product design is mature earlier than you begin creating it, prototyping, testing, and so on.
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